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Dolphicam2在复合材料探伤中是否支持多种探头?

作者:为复合材料探伤而生的Dolphicam2+实时3D成像相控阵探伤仪 发布时间:2024-10-18 11:14:33



Dolphicam2在复合材料探伤中是否支持多种探头?

Does Dolphicam2 Support Multiple Probes in Composite Material Inspection?

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随着科技的不断进步,复合材料在航空、汽车、船舶等众多领域的应用日益广泛。然而,复合材料在制造和使用过程中可能产生的缺陷,如分层、脱粘、孔隙等,严重影响了其性能和安全性。因此,无损检测设备在复合材料的质量控制中扮演着至关重要的角色。青岛纵横仪器有限公司作为专业的无损检测设备提供商,其Dolphicam2实时3D可视化复合材料专用相控阵探伤仪备受关注。本文旨在探讨Dolphicam2在复合材料探伤中是否支持多种探头,并通过实例加以说明。


With the continuous advancement of technology, composite materials are increasingly used in aviation, automotive, shipping, and many other fields. However, defects that may occur during the manufacture and use of composite materials, such as delamination, debonding, and porosity, seriously affect their performance and safety. Therefore, non-destructive testing equipment plays a crucial role in the quality control of composite materials. As a professional provider of non-destructive testing equipment, Qingdao Zongheng Instrument Co., Ltd. has attracted much attention for its Dolphicam2 real-time 3D visualization phased array flaw detector dedicated to composite materials. This article aims to explore whether Dolphicam2 supports multiple probes in composite material inspection and illustrate it through examples.

青岛纵横仪器有限公司深知,不同的复合材料及不同的缺陷类型,对探伤仪的探头有着不同的要求。为了满足市场的多样化需求,Dolphicam2相控阵探伤仪在设计之初就考虑到了探头的多样性与可更换性。

Qingdao Zongheng Instrument Co., Ltd. understands that different composite materials and defect types have different requirements for the probes of the flaw detector. To meet the diversified needs of the market, the diversity and replaceability of probes were considered at the beginning of the design of the Dolphicam2 phased array flaw detector.

首先,Dolphicam2相控阵探伤仪支持多种频率的探头。频率是探头选择的关键因素之一,它直接影响到探伤的分辨率和穿透能力。低频探头具有较好的穿透能力,适用于较厚材料的探伤;而高频探头则具有较高的分辨率,更适合于薄层或微小缺陷的检测。Dolphicam2提供了从0.7MHz到10MHz的多种频率选择,以满足不同材料和检测需求。

Firstly, the Dolphicam2 phased array flaw detector supports probes of various frequencies. Frequency is one of the key factors in probe selection, which directly affects the resolution and penetration ability of flaw detection. Low-frequency probes have better penetration ability and are suitable for thicker materials, while high-frequency probes have higher resolution and are more suitable for detecting thin layers or micro-defects. Dolphicam2 offers a variety of frequency options from 0.7MHz to 10MHz to meet different materials and inspection requirements.

例如,在碳纤维复合材料的探伤中,对于较厚的碳纤维板,可以选择低频探头以获得更好的穿透效果;而对于薄层碳纤维或需要高精度检测的场合,则可以选择高频探头。这种灵活的频率选择使得Dolphicam2能够适应各种复杂的检测环境。

For example, in the inspection of carbon fiber composites, low-frequency probes can be selected for better penetration effects on thicker carbon fiber boards, while high-frequency probes can be chosen for thin-layer carbon fibers or high-precision inspection scenarios. This flexible frequency selection allows Dolphicam2 to adapt to various complex inspection environments.

其次,Dolphicam2相控阵探伤仪还支持不同类型的探头,如面阵探头、对穿式面阵探头等。面阵探头具有较大的扫描范围和高分辨率,适用于大面积复合材料的快速扫描;而对穿式面阵探头则适用于对特定区域进行精细检测,能够提供更准确的缺陷定位和定量分析。

Secondly, the Dolphicam2 phased array flaw detector also supports different types of probes, such as area array probes and opposed array probes. Area array probes have a larger scanning range and high resolution, suitable for rapid scanning of large-area composite materials; while opposed array probes are suitable for fine detection of specific areas, providing more accurate defect localization and quantitative analysis.

在实际应用中,根据复合材料的结构和检测需求,可以选择合适的探头类型。例如,在检测碳纤维无人机的机翼时,可以采用面阵探头进行整体扫描,以快速发现潜在的缺陷;而对于机翼连接处等关键部位,则可以使用对穿式面阵探头进行重点检测,确保无人机的安全性能。

In practical applications, appropriate probe types can be selected based on the structure of the composite material and inspection requirements. For example, when inspecting the wings of a carbon fiber drone, an area array probe can be used for overall scanning to quickly identify potential defects; while for key areas such as wing connections, opposed array probes can be used for focused inspection to ensure the safety performance of the drone.

此外,Dolphicam2相控阵探伤仪还支持探头的定制服务。对于一些特殊需求的客户,青岛纵横仪器有限公司可以根据其提供的材料参数和检测要求,定制专属的探头,以满足客户的实际需求。这种定制化的服务不仅提升了Dolphicam2的适用范围,还进一步增强了其在市场上的竞争力。

In addition, the Dolphicam2 phased array flaw detector also supports customized probe services. For some customers with special requirements, Qingdao Zongheng Instrument Co., Ltd. can customize exclusive probes based on the material parameters and inspection requirements provided by the customers to meet their actual needs. This customized service not only expands the application scope of Dolphicam2 but also further enhances its competitiveness in the market.

综上所述,Dolphicam2相控阵探伤仪在复合材料探伤中支持多种探头,包括不同频率的探头和不同类型的探头。这种多样化的探头选择使得Dolphicam2能够适应各种复合材料和缺陷类型的检测需求,为复合材料的质量控制提供了有力的保障。同时,青岛纵横仪器有限公司还提供探头的定制服务,以满足客户的特殊需求,进一步提升了Dolphicam2的市场竞争力。

In summary, the Dolphicam2 phased array flaw detector supports multiple probes in composite material inspection, including probes of different frequencies and types. This diversified probe selection allows Dolphicam2 to adapt to various composite materials and defect types, providing a strong guarantee for the quality control of composite materials. Meanwhile, Qingdao Zongheng Instrument Co., Ltd. also offers customized probe services to meet the special needs of customers, further enhancing the market competitiveness of Dolphicam2.

(注:以上内容仅为示例,实际产品特性和服务可能根据市场变化和技术更新而有所调整。)

(Note: The above content is for illustration purposes only, and actual product features and services may be adjusted according to market changes and technological updates.)

由于Dolphicam2相控阵探伤仪支持如此多样化的探头,它在复合材料的探伤过程中显示出了极高的灵活性和准确性。无论是在航空领域对于飞机机翼、机身的复合材料构件探伤,还是在汽车行业中对于碳纤维零部件的质量控制,Dolphicam2都能够提供出色的检测效果。

Due to the support of such diversified probes, the Dolphicam2 phased array flaw detector demonstrates high flexibility and accuracy in the inspection process of composite materials. Whether it's for inspecting composite material components of aircraft wings and fuselages in the aviation industry or for quality control of carbon fiber parts in the automotive industry, Dolphicam2 can provide excellent inspection results.

值得一提的是,Dolphicam2相控阵探伤仪还配备了先进的软件系统,能够对探伤数据进行实时处理和分析。用户可以通过直观的软件界面,观察到复合材料内部的缺陷情况,包括缺陷的位置、大小、形状等信息。这种可视化的检测方式大大提高了检测效率和准确性,使得复合材料的质量控制更加便捷和可靠。

It's worth mentioning that the Dolphicam2 phased array flaw detector is also equipped with an advanced software system capable of real-time processing and analysis of inspection data. Users can observe the internal defects of composite materials, including the location, size, and shape of defects, through an intuitive software interface. This visual inspection method greatly improves inspection efficiency and accuracy, making quality control of composite materials more convenient and reliable.

举个例子,在碳纤维无人机的生产过程中,机翼的连接处是容易出现脱粘缺陷的部位。通过使用Dolphicam2相控阵探伤仪配备的高频探头和软件系统,可以快速准确地检测出这些微小缺陷,并及时采取措施进行修复。这不仅提高了无人机的安全性能,还降低了因质量问题而引发的风险。

For example, in the production process of carbon fiber drones, the connection of the wings is prone to debonding defects. By using the high-frequency probe and software system equipped with the Dolphicam2 phased array flaw detector, these micro-defects can be quickly and accurately detected, and measures can be taken for timely repair. This not only improves the safety performance of the drone but also reduces the risk caused by quality issues.

此外,Dolphicam2相控阵探伤仪还支持多种扫描模式和图像处理功能,以满足不同检测需求。用户可以根据实际情况选择合适的扫描模式,如定层分析、局部增益等,以获得最佳的检测效果。同时,通过图像处理功能,可以对探伤图像进行增强、滤波等操作,提高图像的清晰度和辨识度,从而更准确地判断缺陷的性质和程度。

In addition, the Dolphicam2 phased array flaw detector supports multiple scanning modes and image processing functions to meet different inspection requirements. Users can select appropriate scanning modes, such as layer analysis and local gain, based on actual conditions to achieve the best inspection results. Simultaneously, through image processing functions, operations such as enhancement and filtering can be performed on the inspection images to improve image clarity and recognition, allowing for more accurate judgment of the nature and extent of defects.


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